AUTOMATED DOOR PRODUCTION LINE
PORTA ROMANIA (Romania)
Complete door processing and hardware assembly (locks, hinges, handles) in 1 line
Fully automated CNC machining on multiple axes
Full traceability system with barcode tracking and labeling
High-speed production up to 4 doors/min
A fully automated production line designed to transform door panels into finished, hardware-equipped doors in a continuous flow.
This solution integrates multiple operations into a single system:
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- CNC milling and drilling
- Hinge, lock, and handle preparation
- Automatic hardware insertion and screwing
- Quality control and full traceability system
Built to handle different door models and sizes, the line ensures maximum precision, repeatability, and process control.
The line is structured into sequential automated stations, ensuring a continuous and synchronized production flow.
1. Loading & Identification
The process begins with a fully automated loading system:
- Loading bridge with 180° rotation which feeds panels into the line
- Vacuum suction cups ensure safe and precise handling of each door
- Integrated barcode readers identify each door
- Sensors verify dimensions and thickness
2. CNC Machining Stations
Two CNC unit stations perform high-precision machining operations:
- Milling of key, handle and hinge/anuba seats
- Drilling of holes and pre-holes
- Automated hardware insertion supported by vibrating feeders and vertical magazines
- Gantry Bridge for routing for glass or panel openings
- Barrel turning system for multi-side processing
- Brushing for surface cleaning
The units are CNC-controlled and fully movable, allowing automatic adaptation to different panel sizes without manual adjustments or downtime.
3. Lock Insertion
The line integrates a dedicated stations for hardware installation:
- Lock insertion and screwing using CNC-controlled manipulators
- Multi-model lock feeding system
4. Quality Control
Doors can be inspected and reintroduced into the flow if needed, ensuring zero-defect output.
- Operator-controlled quality check station
5. Labeling & Unloading
- Automatic label application (top or bottom of the door)
- Barcode-based identification maintained until final stage
- Automated unloading bridge with 180° rotation and stacking system
This ensures every door is tracked, identified, and ready for logistics or assembly.
✔ Fully automated door production
Full assembled door with hardware, all in one continuous process.
✔ Maximum precision and repeatability
CNC-controlled operations guarantee consistent quality across all units.
✔ Integrated hardware assembly
No manual intervention required for the loading and assembly of hinges, locks, or handles.
✔ Reduced time and costs
Fewer machines, fewer manual handling, and fewer errors.
✔ Complete traceability
It unsures the traceability of each door via barcode from loading to final labeling.
• Advanced handling system with vacuum suction (Schmaltz) technology
• Full traceability system with barcode reading and final labeling
• High-performance motors with ISO30 certification for reliability and precision
• Loading of 25 different lock models thanks to 3 levels with motorized belts
• Automated quality control with reprocessing capability
• Flexible configuration for different door models
• Seamless integration with customer databases and production systems
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